Kawasaki Ninja Service Manual: Air Cleaner Housing Installation

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Cleaner / Air Cleaner Housing Installation

For ZX1000JD/KD, be sure to install the pad [A].

Air Cleaner Housing Installation

Install the clamp bolt heads [A] inside as shown in the figure.
Install the air cleaner housing on the throttle body assy.

Push in the ducts [B] touch the stoppers [C] of the throttle body.

Be sure the hoses are routed correctly and properly installed.

Tighten:

Torque - Air Cleaner Housing Clamp Bolts: 2.0 N·m (0.20 kgf·m, 18 in·lb) Air Cleaner Housing Assembly Screws [D]: 1.1 N·m (0.11 kgf·m, 10 in·lb)

Air Cleaner Housing Installation

Run the leads and hoses correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Install the removed parts (see appropriate chapters).

Air Cleaner Housing Removal

Remove the fuel tank (see Fuel Tank Removal). Disconnect the secondary fuel hose [A] from the delivery pipe of the nozzle assy [B] (see Fuel Hose Replacement in the Periodic Maintenance chapt ...

Air Cleaner Housing Disassembly

Remove: Air Cleaner Housing (see Air Cleaner Housing Removal) Intake Air Temperature Sensor (see Intake Air Temperature Sensor Removal in the Self-Diagnosis System chapter) Nozzle Assy (s ...

Other materials:

Camshaft Chain Tensioner Removal
NOTICE This is a non-return type camshaft chain tensioner. The push rod does not return to its original position once it moves out to take up camshaft chain slack. Observe all the rules listed below. When removing the tensioner, do not take out the mounting bolts only halfway. Retighteni ...

Steering Damper Removal
ZX1000JC/KC Remove: Steering Damper Mounting Bolts (TORX Bolts) [A] Washer [B] Washer and Collar [C] Steering Damper [D] ZX1000JD/KD Remove: Clamp [A] Connector [B] (Disconnect) Steering Damper Mounting Bolts (TORX Bolts) [C] Washer [D] Washer and Collar [E] Elect ...

Crankshaft Sensor Peak Voltage Inspection
Refer to the Crankshaft Sensor Peak Voltage Inspection in the Electrical System chapter. If the reading is within the standard, remove the ECU and check the wiring for continuity between harness connectors. Special Tool - Hand Tester: 57001-1394 Disconnect the ECU and sensor connector ...