Kawasaki Ninja Service Manual: Clutch Removal

• Remove: Clutch Cover (see Clutch Cover Removal) Clutch Spring Bolts [A] Clutch Springs (with Clutch Spring Holders) Clutch Spring Plate [B] Pusher [C]

• Remove: Friction Plates (10) [A] Steel Plates (9) [B] Spring [C] Spring Seat [D]

• Hold the sub clutch hub [A] steady with the clutch holder [B], and remove the nut [C].

  Special Tool - Clutch Holder: 57001-1243

Use the clutch holder with sharpened hook nose by grinding.

Special Tool - Clutch Holder: 57001-1243

Grind the hook nose by 0.5 mm (0.02 in.) as shown in the figure.

• Remove: Torque Limiter Springs [A] Sub Clutch Hub [B] Clutch Hub [C] Spacer [D] Remove the sub clutch hub bolts [E] as necessary.

If the oil pump drive gear is to be disassembled, loosen the oil pump drive gear bolt [A] (Left-hand Threads).

• Remove the clutch housing [B].

• Remove: Needle Bearing [A] Sleeve [B]