Kawasaki Ninja Service Manual: ECU Power Supply Inspection

Kawasaki Ninja Service Manual / Fuel System (DFI) / ECU / ECU Power Supply Inspection

If the connector is clogged with mud or dust, blow it off with compressed air.

If the terminals of the main harness connectors are damaged, replace the main harness.

If the terminals of the ECU connectors are damaged, replace the ECU.

ECU Power Supply Inspection


ECU Power Supply Inspection


Special Tool - Hand Tester: 57001-1394

ECU Grounding Inspection

Connections:

(I) BK/Y leads (ECU terminal 40, 73 or 74) ←→ Battery (–) Terminal

(II) Engine Ground ←→ Battery (–) Terminal

Criteria: Both: 0 Ω

If no continuity, check the connectors, the engine ground lead, or main harness, and repair or replace them if necessary.

If the wiring is good, check the power source voltage of the ECU.

ECU Grounding Inspection


NOTE

Be sure the battery is fully charged.

Special Tool - Needle Adapter Set: 57001-1457

ECU Power Supply Inspection Connections:

(I) Digital Meter (+) → Terminal 41 (W/BK)

Digital Meter (–) → Battery (–) terminal

(II) Digital Meter (+) → Terminal 53 (BR/W)

Digital Meter (–) → Battery (–) terminal

(III) Digital Meter (+) → Terminal 54 (W/BK)

Digital Meter (–) → Battery (–) terminal

Ignition Switch OFF:

Terminal 41 (W/BK): Battery Voltage

Terminal 53 (BR/W): 0 V

Terminal 54 (W/BK): Battery Voltage

Ignition Switch ON:

All: Battery Voltage

If the reading is out of the specification, check the following.

Main Fuse 30 A (see Fuse Inspection in the Electrical System chapter)

ECU Fuse 15 A (see Fuse Inspection in the Electrical System chapter)

ECU Main Relay (see Relay Circuit Inspection in the Electrical System chapter)

Power Source Wiring (see wiring diagram in this section)

If the fuse, wiring and relay are good, replace the ECU (see ECU Removal/Installation).

ECU Removal
NOTICE Never drop the ECU especially on a hard surface. Such a shock to the ECU can damage it. Remove the upper air cleaner housing (see Air Cleaner Element Replacement in the Periodic Maint ...

ECU Power Source Circuit
1. Ignition Switch 2. Joint Connector E 3. ECU 4. Engine Ground 5. Battery 6. Starter Relay 7. Main Fuse 30 A 8. ECU Fuse 15 A 9. Frame Ground 2 10. Frame Ground 1 11. Fuse Box 1 12. Ig ...

Other materials:

Throttle Body Assy Holder Installation
Be sure to install the new O-rings [A]. Using a high flash-point solvent, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clean cloth. Apply silicone sealant to any two positions of the new O -ring. Sealant - Liquid Gasket, TB1211F: 92104-0 ...

Safe riding technique
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Vehicle-down Sensor Output Voltage Inspection
Remove the vehicle-down sensor. Connect the measuring adapter [A] to the vehicle-down sensor connectors as shown in the figure. Special Tool - Measuring Adapter: 57001-1700 Main Harness [B] Vehicle-down Sensor [C] Connect a digital meter [D] to the measuring adapter leads. V ...