Kawasaki Ninja Service Manual: Exhaust Butterfly Valve Actuator Sensor Output Voltage Inspection

Kawasaki Ninja Service Manual / Self-Diagnosis System / Exhaust Butterfly Valve Actuator Sensor (Service Code 34) / Exhaust Butterfly Valve Actuator Sensor Output Voltage Inspection

NOTE

Before this inspection, confirm the pulley is original position (see Exhaust Butterfly Valve Actuator Installation).

Exhaust Butterfly Valve Actuator Sensor Output Voltage Inspection


Special Tool - Throttle Sensor Setting Adapter #1: 57001 -1400

Exhaust Butterfly Valve Actuator Sensor Output Voltage Connections to Adapter: Digital Meter (+) → BL (actuator Y) lead Digital Meter (−) → BK/BL (actuator BK) lead

Exhaust Butterfly Valve Actuator Sensor Output Voltage Inspection


Output Voltage Standard: DC 3.46 3.76 V at pulley
original position

If the reading is out of the standard, check the exhaust butterfly valve actuator sensor resistance (see Exhaust Butterfly Valve Actuator Sensor Resistance Inspection).

If the reading is within the standard, remove the ECU and check the wiring for continuity between main harness connectors.

Disconnect the ECU and sensor connectors

Wiring Inspection ECU Connector [A] ←→ Exhaust Butterfly Valve Actuator Sensor Connector [B] GY lead (ECU terminal 24) [C] BR/BK lead (ECU terminal 13) [D]

Exhaust Butterfly Valve Actuator Sensor Output Voltage Inspection


If the wiring is good, check the ECU for its ground and power supply (see ECU Power Supply Inspection in the Fuel System (DFI) chapter).

If the ground and power supply are good, replace the ECU (see ECU Removal/Installation in the Fuel System (DFI) chapter).

Exhaust Butterfly Valve Actuator Sensor Input Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove the front seat (see Front Seat Removal in the Frame chapter). Remove the screws [A] and the exhaust butter ...

Exhaust Butterfly Valve Actuator Sensor Resistance Inspection
Turn the ignition switch to OFF. Disconnect the exhaust butterfly valve actuator sensor connector (3 pins connector) [A] (see Exhaust Butterfly Valve Actuator Sensor Input Voltage Inspection) ...

Other materials:

Wheel Rotation Sensor Air Gap Inspection
Raise the front/rear wheel off the ground (see Front/Rear Wheel Removal in the Wheels/Tires chapter). Measure the air gap between the sensor and sensor rotor at several points by turning the wheel slowly. Thickness Gauge [A] Wheel Rotation Sensor Air Gap Standard: Front 0.4 1.6 mm ...

Battery Charging
Remove the battery from the motorcycle (see Battery Removal). Attach the leads from the charger and charge the battery at a rate (amperage x hours) that is indicated on the battery. If it is not possible to read the rate, charge the battery at an amperage that is about 1/10th of the ...

Separator Operation Test
WARNINGGasoline is extremely flammable and can be explosive under certain conditions. Turn the ignition switch OFF. Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. ...