Kawasaki Ninja Service Manual: Fuel Filter Cleaning

Kawasaki Ninja Service Manual / Fuel System (DFI) / Fuel Pump / Fuel Filter Cleaning

The fuel filter [A] is built into the fuel pump and can not be cleaned or checked.

If the fuel filter is suspected of clogging or being damaged, replace it with the fuel pump as a set.

Fuel Filter Cleaning


Fuel Pump Circuit

Fuel Pump Circuit


1. Ignition Switch

2. Engine Stop Switch

3. Joint Connector E

4. ECU

5. Engine Ground

6. Battery

7. Starter Relay

8. Main Fuse 30 A

9. ECU Fuse 15 A

10. Frame Ground 2

11. Frame Ground 3

12. Frame Ground 1

13. Fuel Pump

14. Fuel Pump Relay

15. Relay Box

16. Fuse Box 1

17. Ignition Fuse 15 A

18. Joint Connector F

Pressure Regulator Removal
The pressure regulator [A] is built into the fuel pump and can not be removed. ...

Fuel Injectors
Primary Fuel Injector Removal/Installation Refer to the Throttle Body Assy Disassembly/Assembly. Secondary Fuel Injector Removal/Installation Refer to the Nozzle Assy Disassembly/Assembly. ...

Other materials:

Bolts, Nuts and Fasteners Tightness Inspection
Check the tightness of the bolts and nuts listed here. Also, check to see that each cotter pin is in place and in good condition. NOTE For the engine fasteners, check the tightness of them when the engine is cold (at room temperature). If there are loose fasteners, retighten them to ...

Premuffler Chamber Installation
Replace the premuffler chamber gasket [A] with a new one. Install the premuffler chamber gasket to the premuffler chamber [B] until it is bottomed so that the chamfer side faces exhaust pipe [C]. Install the exhaust pipe clamp [D] as shown in the figure. Insert the projection [E] into ...

Crankshaft Installation
NOTE If the crankshaft is replaced with a new one, refer to the Connecting Rod Big End Bearing/Crankshaft Main Bearing Insert Selection in the Specifications. NOTICE If the crankshaft, bearing inserts, or crankcase halves are replaced with new ones, select the bearing inserts and check cleara ...