Kawasaki Ninja Service Manual: Gear Position Switch Inspection

Kawasaki Ninja Service Manual / Electrical System / Switches and Sensors / Gear Position Switch Inspection

NOTE

Be sure the transmission and external shift mechanism are good condition.

Gear Position Switch Inspection


When changing the gear position from lower gear to higher gear, raise the rear wheel off the ground with the stand and rotate the rear wheel by hand.

Internal Circuit [C]

[1] LG Lead [2] G/R Lead [3] BK Lead

Special Tool - Hand Tester: 57001-1394

Gear Position Switch Inspection


Gear Position Switch Resistance


If the tester reading is not as specified, replace the gear position switch with a new one.

Gear Position Switch Installation
Securely place the springs [A] and pins [B] into the holes [C] of the shift drum. Apply grease to the new O-ring [D]. Install the gear position switch [E]. Apply a non-permanent locking age ...

Relay Box
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Other materials:

Replacement Parts
Replacement parts must be KAWASAKI genuine or recommended by KAWASAKI. Gaskets, O-rings, oil seals, grease seals, circlips, cotter pins or self-locking nuts must be replaced with new ones whenever disassembled. Assembly Order In most cases assembly order is the reverse of disassembly, howe ...

Subthrottle Valve Actuator Inspection
NOTE Be sure the battery is fully charged. Remove the air cleaner housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter). Turn the ignition switch to ON. Check to see that all the subthrottle valves [A] open and close smoothly. Turn the ignition switch to OFF. I ...

System Components
1. KIBS ECU With input from the front and rear wheel sensors and front caliper hydraulic pressure, the KIBS ECU analyzes various conditions on the motorcycle, and with additional information from the FI ECU (engine speed, throttle position, gear position, and clutch actuation) precisely control ...