Kawasaki Ninja Service Manual: IC Igniter Inspection

Kawasaki Ninja Service Manual / Electrical System / Ignition System / IC Igniter Inspection

The IC igniter is built in the ECU [A].

IC Igniter Inspection

Ignition System

Ignition System Circuit

Ignition System Circuit

1. Ignition Switch

2. Engine Stop Switch

3. Stick Coils

4. Spark Plugs

5. Crankshaft Sensor

6. Primary Fuel Injectors

7. Secondary Fuel Injectors

8. Gear Position Switch

9. Sidestand Switch

10. Joint Connector E

11. ECU

12. Battery

13. Main Fuse 30 A

14. ECU Fuse 15 A

15. Frame Grounds

16. Fuel Pump

17. Fuel Pump Relay

18. Relay Box

19. Starter Lockout Switch

20. Ignition Fuse 15 A

21. Fuse Box 1

22. Joint Connector F

23. Vehicle-down Sensor

Interlock Operation Inspection
Raise the rear wheel off the ground with the stand [A]. 1st Check Start the engine to the following conditions Condition: Transmission Gear → 1st Position Clutch Lever → ...

Electric Starter System

Other materials:

Swingarm Bearing Installation
Replace the needle bearings, ball bearing, grease seals and circlip with new ones. Install the needle bearings, ball bearing, grease seals and circlip as shown in the figure. Insert the needle bearing driver [A] into the needle bearing [B] and press the needle bearing into the housing u ...

Spring Plate Free Play Measurement
Insufficient clutch free play will cause the engine braking effect to be more sudden, resulting in rear wheel hop. On the other hand, if the free play is excessive, the clutch lever may feel “spongy” or pulsate when pulled. Hold an extra drive shaft in a vise and install the following c ...

Exploded View
EO: Apply engine oil. G: Apply grease. L: Apply a non-permanent locking agent. Lh: Left-hand Threads MO: Apply molybdenum disulfide oil solution. (mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10:1) R: Replacement Parts S: Follow the specified t ...