Kawasaki Ninja Service Manual: Ignition Switch Replacement

Kawasaki Ninja Service Manual / Electrical System / Immobilizer System (Equipped Models) / Immobilizer System Parts Replacement / Ignition Switch Replacement

Remove: Air Cleaner Housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter)
Disconnect the lead connectors [A].

Ignition Switch Replacement

Remove: Steering Stem Head (see Stem, Stem Bearing Removal in the Steering chapter)
Using a small chisel or punch [A], turn out the Torx bolts.
Pull out the ignition switch from the steering stem head.

Ignition Switch Replacement

Register the more than two ignition keys (see key Registration).
Tighten a new Torx bolt [A] until the bolt head [B] is broken [C].
Run the leads correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).

Ignition Switch Replacement

Immobilizer System Parts Replacement

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Immobilizer Amplifier Replacement

Remove the upper fairing assembly (see Upper Fairing Assembly Removal in the Frame chapter). Disconnect the connector [A]. Pull out the immobilizer amplifier [B] together with the rubber pr ...

Other materials:

Exploded View
HG: Apply high-temperature grease. HO: Apply heavy oil. L: Apply a non-permanent locking agent. MO: Apply molybdenum disulfide oil solution. (mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10:1) R: Replacement Parts Specifications Special Too ...

Exploded View
11. ZX1000JD/KD AD: Apply adhesive. AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. L: Apply a non-permanent locking agent. Specifications ...

Wear Inspection
Remove the left front footpeg bracket bolts. A. Front Footpeg Bracket B. Bolts Remove the bolts and chain cover. A. Bolts B. Chain Cover Stretch the chain taut either by using the chain adjusters, or by hanging a 10 kg (22 lb) weight on the chain. Measure the lengt ...