Kawasaki Ninja Service Manual: KIBS Equipped Models

Kawasaki Ninja Service Manual / Appendix / Cable, Wire, and Hose Routing / KIBS Equipped Models

KIBS Equipped Models


1. Clutch Cable

2. Vacuum Hose (Equipped Models)

3. Left Switch Housing Lead

4. Main Harness

5. Front Brake Hose

6. Throttle Cables

7. Right Switch Housing Lead

8. Bracket (Hold the brake pipes.)

9. Run the meter lead to outside of the meter bracket.

10. Run the vacuum hoses to inside of the meter bracket (equipped models).

11. Clamp (Hold the damper of the front wheel rotation sensor lead.)

KIBS Equipped Models

KIBS Equipped Models


1. Left Switch Housing Lead

2. Ignition Switch Lead

3. Brake Pipe

4. Alternator Lead

5. Clamp (Hold the brake pipe.)

6. Vacuum Hose (Equipped Models)

7. Fuse Box 1 Lead

8. Run the left switch housing lead and the ignition switch lead to inside of the brake pipe.

9. Front Brake Hose

10. Front Wheel Rotation Sensor Lead

11. Gear Position Switch Lead

12. Fuel Tank Drain Hose

13. Fuel Tank Breather Hose (Other than CAL and SEA-B1 Models)

14. Sidestand Switch Lead

15. Air Cleaner Drain Hose

16. Rear Brake Light Switch Lead

17. Oxygen Sensor Lead

18. Clutch Cable

19. Main Harness

20. Air Bleeder Hose

21. Run the right switch housing lead to inside of the brake pipe.

22. Right Switch Housing Lead

23. Horn Lead

24. Coolant Reserve Tank Overflow Hose

25. Crankshaft Sensor Lead

26. Oil Pressure Switch Lead

KIBS Equipped Models

KIBS Equipped Models


1. Fuel Tank Breather Hose (Other than CAL and SEA-B1 Models)

2. Fuel Tank Drain Hose

3. Secondary Fuel Hose

4. Oxygen Sensor Lead (Equipped Models)

5. Brake Pipe (to Front Master Cylinder)

6. Fuel Injector Lead #4

7. Battery Negative Cable

8. Starter Motor Cable

9. Run the crankshaft sensor lead, the oxygen sensor lead (equipped models), the battery negative cable and the starter motor cable in front of the brake pipe (to front master cylinder).

10. Crankshaft Sensor Lead

11. Gear Position Sensor Lead Connector

12. Engine Sub Harness Connector

13. Primary Fuel Hose

14. KIBS Hydraulic Unit Bracket

15. Run the fuel tank breather hose (Other than CAL and SEA-B1 Models), the fuel tank drain hose and the air cleaner drain hose to left side of the fuel injector lead #1, and run them between the brake pipe (to front caliper) and the KIBS hydraulic unit bracket.

16. Brake Pipe (to Front Caliper)

17. Clamp

18. Fuel Injector Lead #1

KIBS Equipped Models

KIBS Equipped Models


1. Hold the brake hose with the bracket.

2. Battery Negative Cable

3. Clamp (Hold the battery negative cable, the starter motor cable and the turn signal relay lead.)

4. Battery Positive Cable

5. Brake Pipe

6. Clamp (Hold the brake hose. Turn the opening portion upward.)

7. Main Harness

8. Starter Motor Cable

9. Clamp (Hold the main harness and the starter motor cable.)

KIBS Equipped Models

KIBS Equipped Models


1. White Mark

2. Blue Mark

3. About 64.9°

4. KIBS Hydraulic Unit

5. Clamps (Hold the brake pipe and hose.)

6. Grommet

7. Band

8. Viewed from A

9. Main Harness

10. Brake Pipes

11. About 9.7°

12. Clamp (Hold the front brake hose.)

13. About 16.3°

14. Headlight Mounting Bolt

15. Clamp (Hold the damper of the front wheel rotation sensor lead.)

16. Clamp (Hold the front brake hose and the front wheel rotation sensor lead at the white painted position of the lead. Run the lead in front of the hose.)

17. Clamp (Hold only the front brake hose.)

18. Front Wheel Rotation Sensor

19. Viewed from B

KIBS Equipped Models

KIBS Equipped Models


1. Green Mark

2. Pink Mark

3. About 51.3°

4. About 25.7°

5. About 0 5 mm (0
0.2 in.)


6. Clamp (Hold the rear brake hose and the rear wheel rotation sensor lead at the white painted position of the lead. Run the lead to outside of the hose.)

7. Clamp (Hold the rear wheel rotation sensor lead.)

8. Clamp (Hold the rear brake hose and the rear wheel rotation sensor lead at the white painted position of the lead. Run the lead above the hose.)

9. Clamp (Hold the damper of the rear brake hose.)

10. About 88.2°

11. KIBS Hydraulic Unit

12. Rear Wheel Rotation Sensor

13. Run the rear wheel rotation sensor lead to outside of the mud guard.

14. Run the rear brake hose to inside of the mud guard.

15. Clamp (Hold the exhaust butterfly valve cable and the rear wheel rotation sensor lead at the white painted position of the lead. Run the lead in back of the cable.)

16. Run the rear brake hose to inside of the exhaust butterfly valve cables.

17. About 53.8°

18. Run the exhaust butterfly valve cables backside of the stopper.

ZX1000JC /KC Models
1. Run the fuse box 2 lead in front of the rib for the fuse box 2. 2. Seat Lock Cable 3. Hook the licence plate light lead and the left turn signal light lead on the projection of the tool ki ...

CAL and SEA-B1 Models
1. Green Hose (Purge) 2. Clamp (hold the white hose.) 3. Canister 4. White Hose (Vacuum) 5. Blue Hose (Breather) 6. Red Hose (Return) 7. Separator 8. Quick Rivet 9. Face the hook portion o ...

Other materials:

Exhaust Device
This motorcycle is equipped with a exhaust device system. This system controls the valve in the exhaust pipe and produces stable engine power at low and middle engine speed. This exhaust device is controlled by the ECU, and adjustment or maintenance should be done only by a competent mechanic ...

Warning Indicator Light (LED)
Light (LED) Inspection The warning indicator light (LED) [A] is used for the FI indicator, immobilizer indicator (immobilizer equipped models), water temperature warning indicator and oil pressure warning indicator. In this model, the warning indicator light (LED) (FI/immobilizer) goes ...

Evaporative Emission Control System Inspection (CAL and SEA-B1 Models)
Inspect the canister as follows. Remove the upper fairing assembly (see Upper Fairing Assembly Removal in the Frame chapter). Remove the canister [A]. Visually inspect the canister for cracks or other damage. If the canister has any cracks or bad damage, replace it with a new one. NO ...