Front Master Cylinder Disassembly
Special Tool - Inside Circlip Pliers: 57001-143
Remove the dust cover and push rod.
Remove the circlip [J]
Pull out the piston (with primary cup and secondary cup).
Remove the return spring and spring guide.
Rear Master Cylinder Disassembly
Special Tool - Inside Circlip Pliers: 57001-143
Master Cylinder Assembly
NOTICE
Except for the disc pads and disc, use only disc brake fluid, isopropyl alcohol, or ethyl alcohol for cleaning brake parts. Do not use any other fluid for cleaning these parts. Gasoline, engine oil, or any other petroleum distillate will cause deterioration of the rubber parts. Oil spilled on any part will be difficult to wash off completely, and will eventually deteriorate the rubber used in the disc brake.
Front: Brake Lever Pivot Bolt
Rear: Dust Cover of Push Rod Assembly
Torque - Brake Lever Pivot Bolt: 1.2 N·m (0.12 kgf·m, 11 in·lb) Brake Lever Pivot Bolt Locknut: 5.9 N·m (0.60 kgf·m, 52 in·lb)
Torque - Front Master Cylinder Bleed Valve: 5.4 N·m (0.55 kgf·m, 48 in·lb)
Meter Unit Inspection
Remove the meter unit (see Meter Unit Removal).
[1] Battery (+)
[2] Fuel Reserve Switch
[3] Ground (–)
[4] Unused
[5] Right Turn Signal Indicator Light (LED) (+)
[6] Left Turn Signal Indicator Light (LED) (+)
[7] High Beam Indicator Light (LED) (+)
[8] Neutral Indicator Light (LED) (â ...
Shift Fork/Gear Groove Wear Inspection
Measure the thickness of the shift fork ears [A], and measure
the width [B] of the gear grooves.
If the thickness of a shift fork ear is less than the service
limit, the shift fork must be replaced.
Shift Fork Ear Thickness
Standard: 5.7 6.0 mm (0.224
0.236 in.)
Service Limit: 5.6 mm ...
Main Throttle Sensor Resistance Inspection
Turn the ignition switch to OFF.
Measure the main throttle sensor resistance in the same
way as input voltage inspection, note the following.
Disconnect the throttle sensor setting adapter [A] from the
connector of the main harness side.
Special Tool - Throttle Sensor Setting Adapter: 57 ...