Kawasaki Ninja Service Manual: Shift Drum Assembly

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Transmission / Shift Drum Assembly

Press and insert the ball bearing [A] on the shift drum [B] until it is bottomed.
Install: Ball Bearing [C] Dowel Pin [D] and Shift Drum Cam [E]

Align the pin with the groove in the shift drum cam.

Apply a non-permanent locking agent to the shift drum cam holder bolt [F].
Tighten: Torque - Shift Drum Cam Holder Bolt: 24 N·m (2.4 kgf·m, 18 ft·lb)

Shift Drum Assembly

Shift Drum Disassembly

Remove the shift drum (see Transmission Assy Disassembly). While holding the shift drum with a vise, remove the shift drum cam holder bolt [A]. Remove: Shift Drum Cam [B] Dowel Pin [C] ...

Shift Fork Bending Inspection

Visually inspect the shift forks, and replace any fork that is bent. A bent fork could cause difficulty in shifting, or allow the transmission to jump out of gear when under power. 90° [A] ...

Other materials:

Exhaust Device
This motorcycle is equipped with a exhaust device system. This system controls the valve in the exhaust pipe and produces stable engine power at low and middle engine speed. This exhaust device is controlled by the ECU, and adjustment or maintenance should be done only by a competent mechanic ...

Brake Disc Warp Inspection
Raise the wheel off the ground with the jack. Special Tools - Jack: 57001-1238 Jack Attachment: 57001-1608 For front disc inspection, turn the handlebar fully to one side. Set up a dial gauge against the disc [A] as shown in the figure and measure disc runout, while turning [B] the ...

Subthrottle Valve Actuator Input Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Disconnect the subthrottle valve actuator connector and connect the measuring adapter [A] between these connectors as shown in the figure. Main Harness [B] Subthrottle Valve Actuator [C] Special Tool ...