If the spring of either fork leg is shorter than the service limit, it must be replaced. If the length of a replacement spring and that of the remaining spring vary greatly, the remaining spring should also be replaced in order to keep the fork legs balanced for motorcycle stability.
Spring Free Length Standard: 238 mm (9.37 in.) Service Limit: 233 mm (9.17 in.)
Dust Seal InspectionRadiator Inspection
Remove the radiator (see Radiator and Radiator Fan Removal).
Check the radiator core.
If there are obstructions to air flow, remove them.
If the corrugated fins [A] are deformed, carefully
straighten them.
If the air passages of the radiator core are blocked more
than 20% by unremovable ...
Shift Fork Guide Pin/Drum Groove Wear Inspection
Measure the diameter of each shift fork guide pin [A], and
measure the width [B] of each shift drum groove.
If the guide pin on any shift fork is less than the service
limit, the fork must be replaced.
Shift Fork Guide Pin Diameter
Standard: 6.9 7.0 mm (0.272
0.276 in.)
Service Limit: ...
Gear Position Switch Removal
Remove:
Oil Pump (see Oil pump Removal in the Engine Lubrication
System chapter)
Engine Sprocket (see Engine Sprocket Removal in the
Final Drive chapter)
Fuel Tank (see Fuel Tank Removal in the Fuel System
(DFI) chapter)
Disconnect the connector [A].
Remove:
Screws [A]
...
