1) Overview
This model has an Electronic Steering Damper (ESD) [A]. Unlike conventional manual adjustment method of Kawasaki, damping characteristics are adjusted by the electronic control unit.
2) Purpose
Designed to offer increased stability at high speed without interfering with light and nimble steering at low speed.
3) Advantages
Damping characteristics are properly adjusted by the electronic control unit based on primarily vehicle speed, and additionally acceleration/deceleration.
During public road riding, lighter damping characteristics are selected to preserve the natural nimble handling of this model.
During circuit riding, stiffer damping settings are chosen to enhance stability for better cornering.
Like the public road riding settings, ESD provides the rider with moderate feedback while maintaining natural handling feel. (moderate and natural work fine here) Electronic control is based on speed and acceleration, so at high speeds stability is enhanced.
4) Difference
Change the steering damper damping adjustment method from manual (ZX1000JC/KC) to automatic (Stepper Motor).
Previous Models ( ZX1000JC/KC)
New Models (ZX1000JD/KD)
5) Related Parts
Meter [A] Electronic Steering Damper (ESD) [B]
ESD ECU [A]
FI ECU [B]
Rear Wheel Rotation Sensor [A]
6) Meter
Added an indicator “ESD” warning symbol [A] in the instruments.
The yellow warning indicator light [B] and ESD warning symbol go on whenever there is a malfunction in the ESD system.
At this time, the ESD system maintains the last damping force setting.
7) Error Display
Only Meter Diagnosis
When both “ESD” warning symbol [A] and yellow warning indicator light [B] go on , the LCD displays service code [C] by push the upper button [D] at odometer indication (see Self-Diagnosis Procedures in the Self-Diagnosis System chapter).
Unit Conversion Table
Hub Bearing Removal
Remove the wheels (see Front/Rear Wheel Removal),
and take out the following.
Collars
Coupling (Out of rear hub)
Grease Seals
Use the bearing remover to remove the hub bearings [A].
NOTICE
Do not lay the wheel on the ground with the disc
facing down. This can damage or warp the d ...
Timing Rotor Installation
Install the timing rotor [A] on the crankshaft [B] with their
teeth [C] aligned.
Holding the timing rotor with the flywheel & pulley holder
and tighten the bolt.
Torque - Timing Rotor Bolt: 39 N·m (4.0 kgf·m, 29 ft·lb)
Special Tool - Flywheel & Pulley Holder: 57001-1605
I ...
Air Switching Valve Removal
NOTICE
Never drop the air switching valve especially on a
hard surface. Such a shock to the air switching
valve can damaged it.
Remove the air cleaner housing (see Air Cleaner Housing
Removal in the Fuel System (DFI) chapter).
Disconnect the connector [A].
Disconnect the hoses [B] from ...