Kawasaki Ninja Service Manual: Throttle Body Assy Holder Installation

Kawasaki Ninja Service Manual / Engine Top End / Throttle Body Assy Holder / Throttle Body Assy Holder Installation

Sealant - Liquid Gasket, TB1211F: 92104-0004

Torque - Throttle Body Assy Holder Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)

Throttle Body Assy Holder Installation


Throttle Body Assy Holder Removal
Remove: Throttle Body Assy (see Throttle Body Assy Removal in the Fuel System (DFI) chapter) Clamps [A] Loosen the throttle body assy holder bolts as shown sequence [1 3] in the figure, ...

Muffler
WARNINGThe muffler can become extremely hot during normal operation and cause severe burns. Do not remove the muffler while it is hot. ...

Other materials:

Oil Pump Drive Gear Installation
Install is the reverse of removal. Note the following. First, engage the oil pump chain [A] to the gears, and then install the oil pump drive gear [B]. Turn the “OUT” mark [C] to outside. Apply a non-permanent locking agent to the oil pump drive chain guide bolt and the oil pump drive ...

Brake Fluid Leak (Brake Hose and Pipe) Inspection
For KIBS equipped models, remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter). Apply the brake lever or pedal and inspect the brake fluid leak from the brake hoses [A], pipes (KIBS equipped models) [B] and fittings [C]. If the brake fluid leaked from any posit ...

Relay Circuit Inspection
Remove the relay box (see Relay Box Removal). Check conductivity of the following numbered terminals by connecting the hand tester and one 12 V battery to the relay box as shown in the figure (see Relay Box Internal Circuit in this section). If the tester does not read as specified, re ...