Kawasaki Ninja Service Manual: Brake Pad Wear Inspection

Kawasaki Ninja Service Manual / Periodic Maintenance / Periodic Maintenance Procedures / Brakes / Brake Pad Wear Inspection

Remove the brake pads (see Front/Rear Brake Pad Removal in the Brakes chapter).
Check the lining thickness [A] of the pads in each caliper.

Brake Pad Wear Inspection

If the lining thickness of either pad is less than the service limit [B], replace both pads in the caliper as a set.

Front Brake Pad [C] Rear Brake Pad [D]

Pad Lining Thickness

Standard:

Front 4.0 mm (0.16 in.)

Rear 4.5 mm (0.18 in.)

Service Limit: 1 mm (0.04 in.)

Brake Fluid Level Inspection

Check that the brake fluid level in the front brake reservoir [A] is above the lower level line [B]. NOTE Hold the reservoir horizontal by turning the handlebar when checking brake fluid ...

Brake Operation Inspection

Inspect the operation of the front and rear brake by running the vehicle on the dry road. If the brake operation is insufficiency, inspect the brake system. WARNINGWhen test riding th ...

Other materials:

Clutch Cover Removal
Remove: Right Lower Fairing (see Lower Fairing Removal in the Frame chapter) Clutch Cable Lower End (see Cable Removal) Clutch Cover Bolts [A] Turn the release lever [A] counterclockwise as shown, and remove the clutch cover. About 90° [B] ...

Crankshaft Sensor Peak Voltage Inspection
Refer to the Crankshaft Sensor Peak Voltage Inspection in the Electrical System chapter. If the reading is within the standard, remove the ECU and check the wiring for continuity between harness connectors. Special Tool - Hand Tester: 57001-1394 Disconnect the ECU and sensor connector ...

Specifications
Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and maintenance practices. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNINGWARNING indicates a hazardous situation whi ...