Kawasaki Ninja Service Manual: Oil Pump Drive Gear Installation

Kawasaki Ninja Service Manual / Engine Lubrication System / Oil Pump / Oil Pump Drive Gear Installation

First, engage the oil pump chain [A] to the gears, and then install the oil pump drive gear [B].

Turn the “OUT” mark [C] to outside.

Apply a non-permanent locking agent to the oil pump drive chain guide bolt and the oil pump drive gear bolt.

Tighten the oil pump drive gear bolt [D] temporary.

The oil pump drive gear bolt is left-hand threads.

Oil Pump Drive Gear Installation


Oil Pump Drive Gear Removal/Installation
Remove: Clutch (see Clutch Removal in the Clutch chapter) Oil Pump Drive Chain Guide Bolt [A] Oil Pump Drive Chain Guide [B] Oil Pump Drive Gear Bolt [C] Oil Pump Drive Gear [D] Oil Pum ...

Oil Pump Drive Gear Shaft Removal
Remove: Clutch (see Clutch Removal in the Clutch chapter) Oil Pan (see Oil Pan Removal) Circlip [A] Washer [B] Oil Pump Drive Gear Shaft [C] Special Tool - Outside Circlip Pliers: 5700 ...

Other materials:

Balancer Adjustment
Remove the left lower fairing (see Lower Fairing Removal in the Frame chapter). Start the engine and warm it up thoroughly. Adjust the balancer gear backlash with the engine idling. The amount of backlash can be changed by turning the balancer shaft which has eccentric journals. St ...

Exhaust Butterfly Valve Actuator Sensor Output Voltage Inspection
NOTE Before this inspection, confirm the pulley is original position (see Exhaust Butterfly Valve Actuator Installation). Disconnect: 3 Pins Connector [A] (see Exhaust Butterfly Valve Actuator Sensor Output Voltage Inspection) 2 Pins Connector [B] Connect the harness adapter [A ...

Camshaft Chain Tensioner Installation
Replace the O-ring [A] with a new one. Apply grease to the new O-ring. Release the stopper [B] and push the push rod [C] into the interior of the tensioner body [D] so that the position of the push rod is 3 or 4 notches [E] as shown in the figure. Install the tensioner body so that the ...