Kawasaki Ninja Service Manual: Rear Frame Front Installation

Kawasaki Ninja Service Manual / Frame / Frame / Rear Frame Front Installation

Torque - Rear Frame Front Bolts: 44 N·m (4.5 kgf·m, 32 ft·lb)

Rear Footpeg Bracket Bolts: 25 N·m (2.5 kgf·m, 18 ft·lb)

Muffler Body Mounting Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)

Rear Frame Front Removal
Remove: Rear Frame Rear (see Rear Frame Rear Removal) Rear Fender Front (see Rear Fender Front Removal) Rear Footpeg Bracket Bolts [A] Rear Footpeg Bracket [B] Rear Frame Front Bolts [C] ...

Frame Inspection
Visually inspect the frame for cracks, dents, bending, or warp. If there is any damage to the frame, replace it. WARNINGA repaired frame may fail in use, possibly causing an acc ...

Other materials:

Valve-to-Guide Clearance Measurement (Wobble Method)
If a small bore gauge is not available, inspect the valve guide wear by measuring the valve to valve guide clearance with the wobble method as indicated below. Insert a new valve [A] into the guide [B] and set a dial gauge against the stem perpendicular to it as close as possible to the cy ...

Special Tools and Sealant
Hand Tester: 57001-1394 Flywheel Puller Assembly, M38 × 1.5/M35 × 1.5: 57001-1405 Peak Voltage Adapter: 57001-1415 Lead Wire - Peak Voltage Adapter: 57001-1449 Key Registration Unit: 57001-1582 Grip: 57001-1591 Flywheel & Pulley Holder: 57001-1605 Rotor Holder: ...

Water Pump Housing Disassembly
NOTICE Do not damage the hole wall of the water pump housing. Insert a bar [A] into the pump housing [B], and hammer evenly around the circumference of the mechanical seal bottom [C]. Take the oil seal [A] out of the housing [B] with a hook [C]. ...