Kawasaki Ninja Service Manual: Special Tools and Sealants

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Special Tools and Sealants

Outside Circlip Pliers: 57001-144


Piston Pin Puller Assembly: 57001-910


Piston Ring Compressor Grip: 57001-1095


Piston Ring Compressor Belt, 67

79:
57001-1097


Bearing Driver Set: 57001-1129


Liquid Gasket, TB1216B: 92104-1064


Liquid Gasket, TB1207B: 92104-2068


Specifications
Connecting Rod Big End Bearing Insert Selection Crankshaft Main Bearing Insert Selection *: The bearing inserts for Nos. 2 and 4 journals have an oil groove, respectively. ...

Crankcase
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Other materials:

Hoses and Pipes
Hose Installation Install the hoses and pipes, being careful to follow bending direction. Avoid sharp bending, kinking, flattening or twisting. Run the hoses (see Cable, Wire, and Hose Routing section in the Appendix chapter). Install the clamp [A] as near as possible to the hose end ...

Shift Fork Guide Pin/Drum Groove Wear Inspection
Measure the diameter of each shift fork guide pin [A], and measure the width [B] of each shift drum groove. If the guide pin on any shift fork is less than the service limit, the fork must be replaced. Shift Fork Guide Pin Diameter Standard: 6.9 7.0 mm (0.272 0.276 in.) Service Limit: ...

Rebound Damping Force Adjustment
To adjust the rebound damping force, turn the rebound damping adjuster [A] to the desired position. The standard adjuster setting is the 1 3/4 turns out from the fully clockwise position. Rebound Damping Force Adjustment ...