If the free play is incorrect, adjust the throttle cables.
Throttle Grip Free Play
Standard: 2 3 mm (0.08
0.12 in.)
If the throttle grip does not return properly, check the throttle cables routing, grip free play, and cable damage. Then lubricate the throttle cable.
If the idle speed increases, check the throttle cable free play and the cable routing.
If necessary, adjust the throttle cable as follows.
If the free play can not be adjusted with the adjusters, replace the cable.
Oil Pressure Relief Valve Inspection
Remove the oil pressure relief valve (see Oil Pressure
Relief Valve Removal).
Check to see if the valve [A] slides smoothly when pushing
it in with a wooden or other soft rod, and see if it comes
back to its seat by spring [B] pressure.
NOTE
Inspect the valve in its assembled stat ...
Thermostat Installation
Replace the O-rings [A] with new ones, and apply grease
to them.
Assemble:
O-rings
Thermostat Housing [B]
Thermostat [C]
Thermostat Cap [D]
Install the thermostat [A] in the housing so that the air
bleeder hole [B] is on top.
Tighten:
Torque - Thermostat Cap Bolts: 5.9 N ...
Camshaft Runout Inspection
Remove the camshafts (see Camshaft Removal).
Set the camshaft in a camshaft alignment jig or on V
blocks.
Measure the runout with a dial gauge at the specified
place as shown in the figure.
If the runout exceeds the service limit, replace the
camshaft.
Camshaft Runout
Standard: TIR ...