Kawasaki Ninja Service Manual: Exhaust Butterfly Valve Actuator Removal

Kawasaki Ninja Service Manual / Self-Diagnosis System / Exhaust Butterfly Valve Actuator (Service Code 63) / Exhaust Butterfly Valve Actuator Removal

NOTICE

Never drop the exhaust butterfly valve actuator especially on a hard surface. Such a shock to the actuator can damage it.

Exhaust Butterfly Valve Actuator Removal


Exhaust Butterfly Valve Actuator Removal


Exhaust Butterfly Valve Actuator Removal


Exhaust Butterfly Valve Actuator Removal


NOTICE

If the pulley bolt is removed without holding, the actuator damage will occur.

Exhaust Butterfly Valve Actuator (Service Code 63)
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Exhaust Butterfly Valve Actuator Installation
Install the pulley [A] on the actuator so that the hole side [B] align with the groove [C] on the shaft. Make sure that the groove on the shaft is pointing toward the center of the screw [D]. ...

Other materials:

Balancer Installation
Position the crankshaft at #2, 3 positions TDC or at #1, 4 positions TDC. Install the balancer assembly as follows. Align the punch mark [A] on the weight and the projection [B] on the crankcase. Engage the balancer gear and the crankshaft gear. Insert the balancer shaft until it is bot ...

Engine Stop Switch
A. Engine Stop Switch B. START/STOP Switch (for Stop Watch) C. Starter Button In addition to the ignition switch, the engine stop switch must be in the position for the motorcycle to operate. The engine stop switch is for emergency use. If required, move the switch to the  positio ...

Engine Installation
Apply molybdenum disulfide grease to the threads of the adjusting collars [A]. Install the adjusting collars to crankcase backside until end of the threads. Install the adjusting collar [A] to the frame until end of the threads. Replace the engine mounting nuts with ne ...