

11. ZX1000JD/KD AD: Apply adhesive.
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque.
G: Apply grease.
L: Apply a non-permanent locking agent.
Specifications

Steering
Special ToolsCamshaft Chain Tensioner Installation
Replace the O-ring [A] with a new one.
Apply grease to the new O-ring.
Release the stopper [B] and push the push rod [C] into the
interior of the tensioner body [D] so that the position of the
push rod is 3 or 4 notches [E] as shown in the figure.
Install the tensioner body so that the ...
Connecting Rod Twist Inspection
With the big-end arbor [A] still on V block [C], hold the
connecting rod horizontally and measure the amount that
the arbor [B] varies from being paralleled with the surface
plate over a 100 mm (3.94 in.) length of the arbor to determine
the amount of connecting rod twist.
If the conne ...
Cylinder Head Cover Installation
Replace the cylinder head cover gasket [A] with a new
one
Using a high flash-point solvent, clean off any oil or dirt
that may be on the silicone sealant coating area. Dry
them with a clean cloth.
Apply silicone sealant [B] to the cylinder head as shown
in the figure.
Sealant - Li ...