Sample Diagnosis Sheet

Pre-Diagnosis Inspection 1

Pre-Diagnosis Inspection 2

Self-diagnosis Outline
Refer to the Self-Diagnosis System chapter for the self-diagnosis or service code.
KIBS Troubleshooting Outline
ABS and KIBS Indicator Lights (LED) InspectionValve Guide Installation
Apply engine oil to the valve guide outer surface before
installation.
Heat the area around the valve guide hole to about 120
150°C (248 302°F).
NOTICE
Do not heat the cylinder head with a torch. This will
warp the cylinder head. Soak the cylinder head and
heat the oil.
Usin ...
Tire Air Pressure Inspection
Remove the air valve cap.
Measure the tire air pressure with an air pressure gauge
[A] when the tires are cold (that is, when the motorcycle
has not been ridden more than a mile during the past 3
hours).
Install the air valve cap.
Adjust the tire air pressure according to the specifi ...
Cam Wear Inspection
Remove the camshafts (see Camshaft Removal).
Measure the height [A] of each cam with a micrometer.
If the cams are worn down past the service limit, replace
the camshaft.
Cam Height
Standard:
Exhaust 35.043 35.157 mm
(1.3796 1.3841 in.)
Intake 38.243 38.357 mm
(1.5056 1.5101 in. ...