If a master cylinder or piston shows any damage, replace them.
If a cup is worn, damaged softened (rotted), or swollen, the piston assembly should be replaced to renew the cups.
If fluid leakage is noted at the brake lever, the piston assembly should be replaced to renew the cups.
If they are damaged, replace them.
If the springs are damaged, replace them.
If the relief port becomes plugged, the brake pads will drag on the disc. Blow the ports clean with compressed air.
Front Master Cylinder [I] Rear Master Cylinder [J]
Rear Master Cylinder Installation
Brake DiscPiston Ring Groove Width Inspection
Measure the piston ring groove width.
Use a vernier caliper at several points around the piston.
Piston Ring Groove Width
Standard:
Top [A] 0.82 0.84 mm (0.0323
0.0331 in.)
Second [B] 0.82 0.84 mm
(0.0323 0.0331 in.)
Service Limit:
0.92 mm (0.036 in.)
Second 0.92 mm (0.036 in.)
...
Exploded View
AL: Tighten the two clamp bolts alternately two times to ensure even
tightening torque.
HG: Apply high-temperature grease.
R: Replacement Parts
WL: Apply soap and water solution or rubber lubricant.
Specifications
WARNINGSome replacement tires may adversely
affect h ...
Engine Sprocket Removal
Remove:
Engine Sprocket Cover Bolts [A]
Engine Sprocket Cover [B]
Flatten out the bended washer [A].
Remove the engine sprocket nut [B] and washer.
NOTE
When loosening the engine sprocket nut, hold the rear
brake on.
Raise the rear wheel off the ground with the stand. ...