If the guide pin on any shift fork is less than the service limit, the fork must be replaced.
Shift Fork Guide Pin Diameter
Standard: 6.9 
7.0 mm (0.272
0.276 in.)
Service Limit: 6.8 mm (0.268 in.)
If any shift drum groove is worn over the service limit, the drum must be replaced.
Shift Drum Groove Width
Standard: 7.05 
7.20 mm (0.278
0.283 in.)
Service Limit: 7.3 mm (0.287 in.)
Shift Fork/Gear Groove Wear Inspection
Gear Dog and Gear Dog Hole
Damage InspectionAir Cleaner Oil Draining
A drain hose is connected to the bottom of the air cleaner
to drain water or oil accumulated in the cleaner part.
Visually check the drain hose [A] if the water or oil accumulates.
If any water or oil accumulates in the hose, remove the
plug [B] from the drain hose and drain it.
...
Stem, Stem Bearing Removal
Remove:
Upper Fairing Assembly (see Upper Fairing Assembly
Removal in the Frame chapter)
Front Fender (see Front Fender Removal in the Frame
chapter)
Front Wheel (see Front Wheel Removal in the
Wheels/Tires chapter)
Steering Stem Head with Handlebars (see Handlebar
Removal)
Fron ...
Transmission Assy Installation
Assemble the transmission assy (see Transmission Assy
Assembly).
Be sure that the dowel pins are in position.
Install the transmission assy on the crankcase.
Tighten:
Torque - Transmission Case Bolts: 20 N·m (2.0 kgf·m, 15
ft·lb)
Install:
Shift Shaft (see External Shift Mechani ...