If the guide pin on any shift fork is less than the service limit, the fork must be replaced.
Shift Fork Guide Pin Diameter
Standard: 6.9 
7.0 mm (0.272
0.276 in.)
Service Limit: 6.8 mm (0.268 in.)
If any shift drum groove is worn over the service limit, the drum must be replaced.
Shift Drum Groove Width
Standard: 7.05 
7.20 mm (0.278
0.283 in.)
Service Limit: 7.3 mm (0.287 in.)
Shift Fork/Gear Groove Wear Inspection
Gear Dog and Gear Dog Hole
Damage InspectionBrake Hose and Pipe Damage and Installation Condition Inspection
Inspect the brake hoses, pipes and fittings for deterioration,
cracks and signs of leakage.
The high pressure inside the brake line can cause fluid to
leak [A] or the hose to burst if the line is not properly maintained.
Bend and twist the rubber hose while examining
it.
Replace the ...
Battery Removal
Remove the rider’s seat (see Seats
section in the GENERAL INFORMATION
chapter).
Turn the ignition switch to “OFF” and
disconnect the (–) cable from the battery.
Remove the red cap form the (+) terminal,
and disconnect the (+) cables
from the battery.
NOTE
The battery is ...
Balance Weight Installation
Check if the weight portion has any play on the blade [A]
and clip [B].
If it does, discard it.
WARNINGUnbalanced wheels can create an unsafe
riding
condition. If the balance weight has any play on
the rib of the rim, the blade and/or clip have been
stretched. Replace th ...