If the guide pin on any shift fork is less than the service limit, the fork must be replaced.
Shift Fork Guide Pin Diameter
Standard: 6.9
7.0 mm (0.272
0.276 in.)
Service Limit: 6.8 mm (0.268 in.)

If any shift drum groove is worn over the service limit, the drum must be replaced.
Shift Drum Groove Width
Standard: 7.05
7.20 mm (0.278
0.283 in.)
Service Limit: 7.3 mm (0.287 in.)
Shift Fork/Gear Groove Wear Inspection
Gear Dog and Gear Dog Hole
Damage InspectionRear Caliper Removal
Remove:
Bolt [A]
Rear Wheel Rotation Sensor [B]
Loosen the banjo bolt [C] at the brake hose lower end,
and tighten it loosely.
Loosen the caliper holder pin [D].
Remove the rear wheel (see Rear Wheel Removal in the
Wheels/Tires chapter).
Unscrew the banjo bolt and remove t ...
Radiator and Radiator Fan Installation
If the radiator bracket [A] was removed, install it.
Install the radiator fan to the radiator
Tighten the radiator fan mounting bolts.
When installing the pad [B], install it so that the upper end
of the pad aligns with the corner top [C].
When install the pad [D], install it so that the ...
What is a Limited Warranty?
The most important thing to know about your warranty is that it protects you
from manufacturing defects in material or workmanship during the warranty
period.
You can find the warranty period in the Kawasaki Limited Warranty Certificate
your Kawasaki dealer provided to you at the time of sale ...