Engine Installation
Exploded ViewFront Fork Assembly
Replace the following parts with new ones.
Slide Bushing
Guide Bushing
Oil Seal
Install the following parts to the inner tube [A].
Dust Seal [B]
Retaining Ring [C]
Apply grease to the oil seal lips.
Install the oil seal [A] so that the stamp side faces lower
side.
Insta ...
Starter Clutch Assembly
Install the one-way clutch [A] to the driven gear.
Face the circlip side of the one-way clutch to inside.
Install the new snap ring [B] to the one-way clutch.
Install the drive gear [C] while turn it counterclockwise [D].
Apply molybdenum disulfide oil solution to the needle
bearing ...
Subthrottle Valve Actuator Inspection
NOTE
Be sure the battery is fully charged.
Remove the air cleaner housing (see Air Cleaner Housing
Removal in the Fuel System (DFI) chapter).
Turn the ignition switch to ON.
Check to see that all the subthrottle valves [A] open and
close smoothly.
Turn the ignition switch to OFF.
I ...