Kawasaki Ninja Service Manual: Subthrottle Valve Actuator Removal - Subthrottle Valve Actuator (Service Code 62)

Do not remove the subthrottle valve actuator [A] since it has been adjusted and set with precision at the factory.

Never drop the throttle body assy especially on a hard surface. Such a shock to the subthrottle valve actuator can damage it.

Subthrottle Valve Actuator Inspection

NOTE Be sure the battery is fully charged. Remove the air cleaner housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter). Turn the ignition switch to ON. Check to see th ...

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Exhaust Butterfly Valve Actuator Installation
Install the pulley [A] on the actuator so that the hole side [B] align with the groove [C] on the shaft. Make sure that the groove on the shaft is pointing toward the center of the screw [D]. If the shaft position is incorrect, refer to the following NOTE and procedures to electrically ad ...

Main Throttle Sensor Output Voltage Inspection
Measure the output voltage at the main throttle sensor in the same way as input voltage inspection, note the following. Disconnect the main throttle sensor connector and connect the setting adapter [A] between these connectors. Special Tool - Throttle Sensor Setting Adapter: 57001 -15 ...

Throttle Control System Inspection
Check the throttle grip free play [A]. If the free play is incorrect, adjust the throttle cables. Throttle Grip Free Play Standard: 2 3 mm (0.08 0.12 in.) Check that the throttle grip [B] moves smoothly from full open to close, and the throttle closes quickly and completely by the ...