1. FI ECU
The FI ECU analyzes the motorcycle conditions based on the signals from the front/rear wheel rotation sensors and FI sensors (such as the crankshaft sensor and main throttle sensor), and controls engine power by reducing the number of ignition and retarding the ignition timing. The mode-switching signal is transmitted to the FI ECU by the CAN system via the meter ECU. If a failure occurs in the system, the FI ECU deactivates S-KTRC and displays the warning indication in the meter.
2. Wheel Rotation Sensor
The wheel rotation sensor converts front and rear wheel rotation speed to a pulse signal and transmits it to the FI ECU.
As for the KIBS (Kawasaki Intelligent anti-lock Brake System) equipped model, a pulse signal is transmitted via the KIBS ECU.
3. Crankshaft Sensor
The crankshaft sensor converts the engine speed to a pulse signal and transmits it to the FI ECU.
4. Main Throttle Sensor
The main throttle sensor converts the throttle position to a voltage signal and transmits it to the FI ECU.
5. S-KTRC Button
The mode-switching signal is transmitted to the meter
ECU by depressing the S-KTRC button (0.3
0.4 sec.).
6. Multifunction Meter
The multifunction meter receives a mode-switching signal and displays the mode [A], and transmits it to the FI ECU by the CAN system.
When a failure occurs in the system, themultifunction meter displays the warning indication by blinking the warning indicator light (yellow LED) [B] and mode indicator symbol.
It also displays the S-KTRC operating conditions in the level indicator [C].
7. KIBS ECU
As for the KIBS equipped model, the front and rear wheel sensor signals are transmitted to the FI ECU via the KIBS ECU.
Overview
Mode-switchingBrake Disc Wear Inspection
Measure the thickness of each disc [A] at the point where
it has worn the most.
If the disc has worn past the service limit, replace it.
Measuring Area [B]
Brake Disc Thickness Standard:
Front 5.3 5.7 mm (0.21
0.22 in.)
Rear 4.8 5.2 mm (0.19
0.20 in.)
Service Limit:
Front 5. ...
Valve Seat Repair
Repair the valve seat with the valve seat cutters [A].
Special Tools - Valve Seat Cutter Holder Bar [B]: 57001
-1128
Valve Seat Cutter Holder, 4.5 [C]: 57001
-1330
[For Exhaust Valve Seat]
Valve Seat Cutter, 45° - 27.5:
57001-1114
Valve Seat Cutter, 32° - 28:
57001-1119
Valve Seat ...
Rear Sprocket Warp Inspection
Raise the rear wheel off the ground with the stand so that
it will turn freely.
Set a dial gauge [A] against the rear sprocket [B] near the
teeth as shown in the figure, and rotate [C] the rear wheel
to measure the sprocket runout (warp). The difference
between the highest and lowest di ...