

CL: Apply cable lubricant.
EO: Apply engine oil.
G: Apply grease.
HG: Apply high-temperature grease.
L: Apply a non-permanent locking agent.
M: Apply molybdenum disulfide grease.
R: Replacement Parts S: Follow the specified tightening sequence.
Specifications

Special Tool and Sealant
Clutch Holder:
57001-1243 
Liquid Gasket, TB1211F:
92104-0004 
Clutch
Clutch Lever and CableAir Cleaner Housing Installation
For ZX1000JD/KD, be sure to install the pad [A].
Install the clamp bolt heads [A] inside as shown in the
figure.
Install the air cleaner housing on the throttle body assy.
Push in the ducts [B] touch the stoppers [C] of the throttle
body.
Be sure the hoses are routed correctly ...
Front Brake Pad Installation
Check that the pad spring [A] is in place on the caliper.
Push the caliper pistons in by hand as far as they will go.
Install the brake pads [A] on the pad spring correctly.
Fit the pad into the groove of the caliper as shown in the
figure.
Install the pad pins while pushing t ...
Rocker Arm/Tie-Rod Bearing, Sleeve Inspection
NOTICE
Do not remove the bearings for inspection. Removal
may damage them.
Visually inspect the rocker arm, or tie-rod sleeves [A] and
needle bearings [B].
The rollers in a needle bearing normally wear very little,
and wear is difficult to measure. Instead of measuring,
inspect the ...