Kawasaki Ninja Service Manual: Air Cleaner Element Replacement

Kawasaki Ninja Service Manual / Periodic Maintenance / Periodic Maintenance Procedures / Replacement Parts / Air Cleaner Element Replacement

NOTE

In dusty areas, the element should be replaced more frequently than the recommended interval.

WARNING

If dirt or dust is allowed to pass through into the throttle body assy, the throttle may become stuck, possibly causing accident. Replace the air cleaner element according to the maintenance chart.

NOTICE

If dirt gets through into the engine, excessive engine wear and possibly engine damage will occur.

NOTICE

Use only the recommended air cleaner element (Kawasaki part number 11013-0041). Using another air cleaner element will wear the engine prematurely or lower the engine performance.

Air Cleaner Element Replacement


Replacement Parts
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Fuel Hose Replacement
Remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter). WARNINGFuel is flammable and explosive under certain conditions and can cause severe burns. Be prep ...

Other materials:

Exploded View
EO: Apply engine oil. G: Apply grease. L: Apply a non-permanent locking agent. M: Apply molybdenum disulfide grease. MO: Apply molybdenum disulfide oil solution. (mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10:1) R: Replacement Parts S: Follow the s ...

Front Fork Inspection
Holding the brake lever, pump the front fork up and down several times to inspect smooth stroke. Visually inspect the front fork for oil leakage, scoring or scratches on the outer surface of the inner tube. If any doubt about the front fork, it should be checked by an authorized K ...

Brake Disc Wear Inspection
Measure the thickness of each disc [A] at the point where it has worn the most. If the disc has worn past the service limit, replace it. Measuring Area [B] Brake Disc Thickness Standard: Front 5.3 5.7 mm (0.21 0.22 in.) Rear 4.8 5.2 mm (0.19 0.20 in.) Service Limit: Front 5. ...