Before completing any service on the motorcycle, disconnect the battery cables from the battery to prevent the engine from accidentally turning over. Disconnect the ground cable (–) first and then the positive (+). When completed with the service, first connect the positive (+) cable to the positive (+) terminal of the battery then the negative (–) cable to the negative terminal.
Edges of Parts
Lift large or heavy parts wearing gloves to prevent injury from possible sharp edges on the parts.
Solvent
Use a high flash-point solvent when cleaning parts. High flash-point solvent should be used according to directions of the solvent manufacturer.
Before Servicing
Cleaning Vehicle before DisassemblySpecial Tools and Sealant
Hand Tester:
57001-1394
Flywheel Puller Assembly, M38 × 1.5/M35 × 1.5:
57001-1405
Peak Voltage Adapter:
57001-1415
Lead Wire - Peak Voltage Adapter:
57001-1449
Key Registration Unit:
57001-1582
Grip:
57001-1591
Flywheel & Pulley Holder:
57001-1605
Rotor Holder:
...
Premuffler Chamber Removal
Remove:
Muffler Body (see Muffler Body Removal)
Right Lower Fairing (see Lower Fairing Removal in the
Frame chapter)
Front Seat (see Front Seat Removal in the Frame chapter)
Oxygen Sensor (Equipped Models) (see Oxygen Sensor
Removal (Equipped Models) in the Electrical System
chapter ...
Steering Damper Installation
Install the following parts as shown in the figure.
Collar [A]
Washer (t = 3.5 mm, 0.14 in.) [B]
Steering Damper [C] (
ZX1000JC/KC)
Electronic Steering Damper [D] (ZX1000JD/KD)
Washer (t = 1.2 mm, 0.05 in.) [E]
Apply a non-permanent locking agent to the threads of
the steering ...