Clean the vehicle thoroughly before disassembly. Dirt or other foreign materials entering into sealed areas during vehicle disassembly can cause excessive wear and decrease performance of the vehicle.
Arrangement and Cleaning of Removed Parts
Disassembled parts are easy to confuse. Arrange the parts according to the order the parts were disassembled and clean the parts in order prior to assembly.
Battery Ground
Storage of Removed PartsTransmission Shaft Disassembly
Remove the transmission shafts (see Transmission Shaft
Removal).
Remove the circlips, and then disassemble the transmission
shafts.
Special Tool - Outside Circlip Pliers: 57001-144
The 5th gear [A] on the output shaft has three steel balls
assembled into it for the positive neutral fin ...
Vehicle-down Sensor Output Voltage Inspection
Remove the vehicle-down sensor.
Connect the measuring adapter [A] to the vehicle-down
sensor connectors as shown in the figure.
Special Tool - Measuring Adapter: 57001-1700
Main Harness [B]
Vehicle-down Sensor [C]
Connect a digital meter [D] to the measuring adapter
leads.
V ...
Clutch
Clutch Operation Inspection
Pull the clutch lever just enough to take up the free play
[A].
Measure the gap between the lever and the lever holder.
If the gap is too wide, the clutch may not release fully. If
the gap is too narrow, the clutch may not engage fully. In
either case, adjust ...