Clean the vehicle thoroughly before disassembly. Dirt or other foreign materials entering into sealed areas during vehicle disassembly can cause excessive wear and decrease performance of the vehicle.
Arrangement and Cleaning of Removed Parts
Disassembled parts are easy to confuse. Arrange the parts according to the order the parts were disassembled and clean the parts in order prior to assembly.
Battery Ground
Storage of Removed PartsBrake Light Switch Operation Inspection
Turn the ignition switch to ON.
The brake light (LED) [A] should go on when the brake
lever is applied or after the brake pedal is depressed
about 10 mm (0.39 in.).
If it does not, adjust the brake light switch.
Remove the front footpeg bracket (see Brake Pedal Removal
in the B ...
Solenoid Valve Inspection (Service Code b 13, b 14, b 17, b 18)
The solenoid valve is built in the KIBS Hydraulic Unit [A].
Therefore the solenoid valve cannot be checked directly.
Perform the Pre-Diagnosis Inspection 1 and 2 (see Inquiries
to Rider in the Brakes chapter).
If any of these service codes appears even if all checks
are ended, replace t ...
Torque Limiter Installation
Apply molybdenum disulfide grease to the torque limiter
shaft [A].
Install the torque limiter [B], the collar [C] and the shaft.
Turn the large-hole end of the shaft to inside as shown in
the figure.
Replace the washer [D] with a new one.
Apply a non-permanent locking agent to the t ...