Kawasaki Ninja Service Manual: Brake Disc Wear Inspection

Kawasaki Ninja Service Manual / Brakes / Brake Disc / Brake Disc Wear Inspection

Measure the thickness of each disc [A] at the point where it has worn the most.

If the disc has worn past the service limit, replace it.

Measuring Area [B]

Brake Disc Wear Inspection

Brake Disc Thickness Standard:

Front 5.3 5.7 mm (0.21
0.22 in.)

Rear 4.8 5.2 mm (0.19
0.20 in.)

Service Limit:

Front 5.0 mm (0.20 in.)

Rear 4.5 mm (0.18 in.)

Brake Disc Installation

Install the brake disc on the wheel so that the marked side [A] faces out. Front Brake Discs [B] Rear Brake Disc [C] Apply a non-permanent locking agent to the threads of the brake disc ...

Brake Disc Warp Inspection

Raise the wheel off the ground with the jack. Special Tools - Jack: 57001-1238 Jack Attachment: 57001-1608 For front disc inspection, turn the handlebar fully to one side. Set up a dial ...

Other materials:

Battery
The battery installed in this motorcycle is a sealed type, so it is not necessary to check the battery electrolyte level or add distilled water. The sealing strip should not be pulled off once the specified electrolyte has been installed in the battery for initial service. However, in or ...

Brake Fluid Change
NOTE The procedure to change the front brake fluid is as follows. Changing the rear brake fluid is the same as for the front brake. Level the brake fluid reservoir. Remove: Screw [A] Stopper [B] Front Brake Reservoir Cap [C] Diaphragm Plate Diaphragm Remove the rubb ...

Radiator Fan Relay Inspection
Refer to the Relay Circuit Inspection in the Electrical System chapter If the radiator fan relay is normal, check the wiring for continuity, using the wiring diagram in this section. Special Tool - Hand Tester: 57001-1394 If the wiring is good, check the ECU for its ground and power supp ...