Kawasaki Ninja Service Manual: Brake Pedal Position Adjustment

Kawasaki Ninja Service Manual / Brakes / Brake Lever, Brake Pedal / Brake Pedal Position Adjustment

NOTE

Usually it is not necessary to adjust the pedal position, but always adjust it when push rod locknut has been loosened.

Loosen the locknut [A] and turn the push rod with the hex head [B] to achieve the correct pedal position.

If the length [C] shown is 69 ±1 mm (2.7 ±0.04 in.), the pedal position will be within the standard range.

Tighten: Torque - Rear Master Cylinder Push Rod Locknut: 17 N·m (1.7 kgf·m, 13 ft·lb)
Check the brake light switch operation (see Brake Light Switch Operation Inspection in the Periodic Maintenance chapter).

Brake Pedal Position Adjustment

Brake Pedal Position Inspection

Check that the brake pedal [A] is in the correct position. Footpeg [B] Pedal Position Standard: About 65 mm (2.6 in.) [C] below top of footpeg If it is incorrect, adjust the position. ...

Brake Pedal Removal

Remove: Rear Master Cylinder Mounting Bolts [A] Foot Guard [B] Screw and Stopper [C] Bolt [D] Front Footpeg Bracket Bolts [E] Cable Guide [F] Remove: Cotter Pin [A] Joint ...

Other materials:

Transmission Shaft Disassembly
Remove the transmission shafts (see Transmission Shaft Removal). Remove the circlips, and then disassemble the transmission shafts. Special Tool - Outside Circlip Pliers: 57001-144 The 5th gear [A] on the output shaft has three steel balls assembled into it for the positive neutral fin ...

Check 2-2: Fuel Level Warning Inspection
Remove: Fuel Tank (see Fuel Tank Removal in the Fuel System (DFI) chapter) Connect the resistor(s) [A] (about 50 to 100 Ω) between the fuel pump connector terminal [B] of the main harness side and the battery negative (–) terminal [C] as shown. Turn the ignition switch ...

Release Shaft Installation
Apply grease to the oil seal lips on the upper ridge of the clutch cover. Apply engine oil to the needle bearings in the hole of the clutch cover. Applymolybdenum disulfide grease to the pusher-holding portion [A] on the release shaft. Install the washer [B] and spring [C]. ...