Special Tools
Brake Lever Position AdjustmentFuel Pump Installation
Remove dirt or dust from the fuel pump [A] by lightly applying
compressed air.
Replace the fuel pump gasket with a new one.
Check that the fuel pump terminal [A] and band [B] are in
place.
Apply a non-permanent locking agent to the threads of
the fuel pump bolts.
Tighten the ...
Wear Inspection
Remove the left front footpeg bracket
bolts.
A. Front Footpeg Bracket
B. Bolts
Remove the bolts and chain cover.
A. Bolts
B. Chain Cover
Stretch the chain taut either by using
the chain adjusters, or by hanging a
10 kg (22 lb) weight on the chain.
Measure the lengt ...
Starter Clutch Installation
Replace the O-ring [A] with a new one and apply grease.
Apply molybdenum disulfide grease to the starter clutch
shaft [B].
Install:
Starter Clutch [C]
Spacer (Small Diameter) [D]
Spacer (Large Diameter) [E]
Starter Clutch Shaft
Starter Clutch Shaft Holder [F]
Turn the O-ring si ...