If any plate is warped over the service limit, replace it with a new one.
Friction and Steel Plate Warp
Standard: 0.15 mm (0.0059 in.) or less
Service Limit: 0.3 mm (0.012 in.)
Clutch Plate, Wear, Damage Inspection
Clutch Spring Free Length MeasurementInterlock Operation Inspection
Raise the rear wheel off the ground with the stand [A].
1st Check
Start the engine to the following conditions
Condition:
Transmission Gear → 1st Position
Clutch Lever → Release
Sidestand → Down or Up
Turn the ignition switch to ON and push the starter butto ...
Water Temperature Sensor Inspection
Remove the water temperature sensor (see Water Temperature
Sensor Removal/Installation in the Fuel System
(DFI) chapter).
Suspend the sensor [A] in a container of coolant so that
the temperature-sensing projection [C] is submerged.
Suspend an accurate thermometer [B] with temperature
...
Front Fork Inspection
Holding the brake lever, pump the
front fork up and down several times
to inspect smooth stroke.
Visually inspect the front fork for oil
leakage, scoring or scratches on the
outer surface of the inner tube.
If any doubt about the front fork, it
should be checked by an authorized
K ...