Kawasaki Ninja Service Manual: Clutch Spring Free Length Measurement

Kawasaki Ninja Service Manual / Clutch / Clutch / Clutch Spring Free Length Measurement

If any spring is shorter than the service limit, it must be replaced.

Clutch Spring Free Length

Standard: 43.5 mm (1.71 in.)

Service Limit: 42.1 mm (1.66 in.)

Clutch Spring Free Length Measurement


Clutch Plate Warp Inspection
Place each friction plate or steel plate on a surface plate and measure the gap between the surface plate [A] and each friction plate or steel plate [B] with a thickness gauge [C]. The gap is ...

Clutch Housing Finger Inspection
Visually inspect the clutch housing fingers [A] where the friction plate tangs [B] hit them. If they are badly worn or if there are groove cuts where the tangs hit, replace the housing. Also, ...

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Specifications
Connecting Rod Big End Bearing Insert Selection Crankshaft Main Bearing Insert Selection *: The bearing inserts for Nos. 2 and 4 journals have an oil groove, respectively. ...

Coolant Temperature Meter
The coolant temperature gauge indicates temperature of the engine coolant. The “ � symbol is displayed if the coolant temperature meter is selected. A. Coolant Temperature Meter B. Warning Indicator Light (Red) C. “ � Symbol If the coolant temperature is below 40°C (104°F ...

Tachometer
The tachometer shows the engine speed in revolutions per minute (r/min, rpm). On the right side of the tachometer face is a portion called the “red zone�. Engine r/min (rpm) in the red zone is above maximum recommended engine speed and is also above the range for good performance. ...