NOTE
Since the drive chain is installed through the swingarm, The chain can not be removed other than by cutting it.
Prepare the new link pin, link plate, grease seals, and tools for rejoining the chain.
Remove: Bolts [A] Front Footpeg Bracket [B]
Remove: Bolts [A] Chain Cover [B]
NOTICE
For safety, if the drive chain shall be replaced, replace it using a recommended tool.
Recommended Tool - Type: EK Joint Tool #50 Brand: ENUMA
Body [A] Handlebar [B] Cutting and Riveting Pin [C] For Cutting [D] For Riveting [E] Plate Holder (A) [F] Plate Holder (B) [G] Gauge [H]
Link Pin Outside Diameter
Standard: 5.6 6.0 mm (0.22
0.24 in.)
Link Plates Outside Width
Standard: (ZX1000JD/KD) 19.15 19.30
mm (0.754
0.760 in.)
(ZX1000JC/KC) 19.35
19.55 mm (0.762
0.770 in.)
If the reading exceeds the specified length, cut and rejoin the chain again.
Apply a non-permanent locking agent to the bolts [B] and tighten them.
Torque - Front Footpeg Bracket Bolts: 25 N·m (2.5 kgf·m, 18 ft·lb)
Backups
The ECU takes the following measures to prevent engine damage when the
DFI, ignition, S-KTRC
or immobilizer system parts have troubles.
Note:
(1): D-J Method: When the engine load is light like at idling or low
speed, the ECU determines the
injection quantity by calculating fr ...
Spring Plate Free Play Adjustment
NOTE
The free play adjustment is performed by replacing the
steel plate(s).
Measure the clutch spring plate free play (see Clutch
Spring Plate Free Play Measurement), and then replace
the steel plate(s) which brings the free play within the
usable range.
Spring Plate Free Play
Usable ...
Subthrottle Valve Actuator Input Voltage Inspection
NOTE
Be sure the battery is fully charged.
Turn the ignition switch to OFF.
Disconnect the subthrottle valve actuator connector and
connect the measuring adapter [A] between these connectors
as shown in the figure.
Main Harness [B]
Subthrottle Valve Actuator [C]
Special Tool ...