1. Heat Insulation Rubber Plate
2. For Air Switching Valve Hoses (Place the air switching valve above the rubber plate.)
3. For Air Suction Valve Cover
4. For Throttle Body Assy Holder #2 and #3
5. For Throttle Body Assy Holder #1
6. For Water Temperature Sensor
7. Insert the tab into the slot.
8. For Throttle Body Assy Holder #4
9. For Air Bleeder Hose
10. For Starter Motor Cable
11. For Crankcase Breather Hose
CAL and SEA-B1 Models
Engine No. ZXT00JE003023KIBS Equipped Models
1. Clutch Cable
2. Vacuum Hose (Equipped Models)
3. Left Switch Housing Lead
4. Main Harness
5. Front Brake Hose
6. Throttle Cables
7. Right Switch Housing Lead
8. Bracket (Hold the brake pipes.)
9. Run the meter lead to outside of the meter bracket.
10. Run the vacuum hoses to inside o ...
Front Fork Oil Change
Remove the front fork (see Front Fork Removal (Each
Fork Leg)).
Turn the spring preload adjuster fully counterclockwise for
removing the piston rod assy easily.
Hold the inner tube lower end in a vise.
Using the wrench [A], unscrew the top plug [B] out of the
outer tube.
Special Too ...
Connecting Rod Twist Inspection
With the big-end arbor [A] still on V block [C], hold the
connecting rod horizontally and measure the amount that
the arbor [B] varies from being paralleled with the surface
plate over a 100 mm (3.94 in.) length of the arbor to determine
the amount of connecting rod twist.
If the conne ...