Kawasaki Ninja Service Manual: Exploded View

Kawasaki Ninja Service Manual / Engine Removal/Installation / Exploded View

Exploded View


Exploded View


M: Apply molybdenum disulfide grease.

R: Replacement Parts

S: Follow the specified tightening sequence.

Special Tool

Engine Mount Nut Wrench: 57001-1450


Engine Removal/Installation
...

Engine Removal/Installation
...

Other materials:

Relay Circuit Inspection
Remove the relay box (see Relay Box Removal). Check conductivity of the following numbered terminals by connecting the hand tester and one 12 V battery to the relay box as shown in the figure (see Relay Box Internal Circuit in this section). If the tester does not read as specified, re ...

Shift Fork/Gear Groove Wear Inspection
Measure the thickness of the shift fork ears [A], and measure the width [B] of the gear grooves. If the thickness of a shift fork ear is less than the service limit, the shift fork must be replaced. Shift Fork Ear Thickness Standard: 5.7 6.0 mm (0.224 0.236 in.) Service Limit: 5.6 mm ...

Engine Stop Switch Operation Inspection
First Step Set the gear position in the neutral position. Turn the ignition switch to ON. Turn the engine stop switch to stop position [A]. Push the starter button. The engine does not start. If the engine starts, inspect the engine stop switch (see Switch Inspection in the Electri ...