Kawasaki Ninja Service Manual: External Shift Mechanism Removal

Shift Pedal Installation

Install the rubber damper to the shift pedal. Turn the chamfered side to inside. Assemble: Shift Lever [A] and Locknut [B] (Left-hand Thread) Shift Pedal [C] and Locknut [D] Tie-Rod [E ...

External Shift Mechanism Installation

Install the gear positioning lever [A] as shown in the figure. Install: Spring [B] Washer [C] Tighten: Torque - Gear Positioning Lever Bolt [D]: 12 N·m (1.2 kgf·m, 106 in·lb) ...

Other materials:

Exploded View
13. Front Wheel Rotation Sensor B: Apply brake fluid. L: Apply a non-permanent locking agent. R: Replacement Parts S: Follow the specified tightening sequence. Si: Apply silicone grease (ex. PBC grease). 10. Rear Wheel Rotation Sensor B: Apply brake fluid. G: Apply gr ...

Special Tools
Inside Circlip Pliers: 57001-143 Oil Seal & Bearing Remover: 57001-1058 Bearing Driver Set: 57001-1129 Jack: 57001-1238 Bearing Remover Head, 15 × 17: 57001-1267 Fork Oil Level Gauge: 57001-1290 Bearing Remover Shaft, 13: 57001-1377 Fork Oil Seal Driver, 43: 57001-15 ...

Seat Cover Installation
Installation is the reverse of removal. Note the following. When installing the pad [A], install it along the corner [B] as shown in the figure. When installing the pad [C], align the ends [D], along the corner [E], and wrap [F] the upper edge of the seat cover. Install the damper [A] ...