Apply a non-permanent locking agent to the threads of the handlebar positioning bolts and tighten them.
Torque - Handlebar Positioning Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)
NOTE
Tighten the steering stem head bolt before tightening the upper front fork clamp bolts and handlebar clamp bolts.
| WARNING If the handlebar does not turn to the steering stop it may cause an accident resulting in injury or death. Be sure the cables, harnesses and hoses are routed properly and do not interfere with handlebar movement (see Cable, Wire, and Hose Routing section in the Appendix chapter). |
Fit the projection [A] into a hole [B] in the handlebar.
Torque - Switch Housing Screws: 3.5 N·m (0.36 kgf·m, 31 in·lb)
Fit the projection [A] into a hole [B] in the handlebar.
Handlebar Removal
FrameSwingarm Bearing Installation
Replace the needle bearings, ball bearing, grease seals
and circlip with new ones.
Install the needle bearings, ball bearing, grease seals and
circlip as shown in the figure.
Insert the needle bearing driver [A] into the needle bearing
[B] and press the needle bearing into the housing u ...
Balancer Assemble
Apply molybdenum disulfide oil solution to the ribs of the
balancer [A].
Apply molybdenum disulfide oil solution to the ribs of the
balancer gear [A].
Check that the rubber dampers [B] are in place.
Face the linked portion [C] to the bottom.
Assemble the balancer weight ...
Starter Motor Installation
NOTICE
Do not tap the starter motor shaft or body. Tapping
the shaft or body could damage the motor.
Clean the starter motor legs [A] and crankcase where the
starter motor is ground.
Replace the O-ring [A] with a new one.
Apply grease to the new O-ring.
Tighten:
Torque - Starter ...