Disconnect the main throttle sensor connector and connect the setting adapter [A] between these connectors.

Special Tool - Throttle Sensor Setting Adapter: 57001 -1538
Main Throttle Sensor Output Voltage Connections to Adapter: Digital Meter (+) → R (sensor V/W) lead
Digital Meter (–) → BK (sensor BR/BK) lead
Install the following parts temporarily.
Throttle Body Assy (see Throttle Body Assy Installation in the Fuel System (DFI) chapter) Air Cleaner Housing (see Air Cleaner Housing Installation in the Fuel System (DFI) chapter) Fuel Tank (see Fuel Tank Installation in the Fuel System (DFI) chapter)
Throttle Sensor Setting Adapter [A]
Idle Speed Standard: 1 100 ±50 r/min (rpm)

Output Voltage
Standard: DC 0.64
0.68 V at idle
throttle opening
DC 3.89
4.09 V at full throttle
opening (for
reference)
NOTE
Example: In the case of a input voltage of 4.75 V.
0.64 × 4.75 ÷ 5.00 = 0.61 V
0.68 × 4.75 ÷ 5.00 = 0.65 V
Thus, the valid range is 0.61
0.65 V
If the reading is out of the standard, replace the throttle body assy.
If the reading is within the standard, remove the ECU and check the wiring for continuity between harness connectors.
Special Tool - Hand Tester: 57001-1394
Disconnect the ECU and sensor connectors.

Wiring Continuity Inspection ECU Connector [A] ←→ Main Throttle Sensor Connector [B] V/W lead (ECU terminal 25) [C] BR/BK lead (ECU terminal 13) [D]
If the wiring is good, check the ECU for its ground and power supply (see ECU Power Supply Inspection in the Fuel System (DFI) chapter).
If the ground and power supply are good, replace the ECU (see ECU Removal/Installation in the Fuel System (DFI) chapter).
Main Throttle Sensor Circuit

1. ECU
2. Subthrottle Sensor
3. Main Throttle Sensor
Main Throttle Sensor Resistance InspectionExploded View
10. US, CA, CAL and AU Models
11. ZX1000JD/KD
G: Apply grease.
L: Apply a non-permanent locking agent.
R: Replacement Parts
S: Follow the specified tightening sequence.
1. US, CA and CAL Models
2. ZX1000J Model
3. ZX1000K Model
4. AU Model
5. Face the large diameter side re ...
Balancer Assemble
Apply molybdenum disulfide oil solution to the ribs of the
balancer [A].
Apply molybdenum disulfide oil solution to the ribs of the
balancer gear [A].
Check that the rubber dampers [B] are in place.
Face the linked portion [C] to the bottom.
Assemble the balancer weight ...
Cylinder Head Removal
Remove:
Thermostat Housing (see Thermostat Removal in the
Cooling System chapter)
Exhaust Pipe (see Exhaust Pipe Removal)
Camshafts (see Camshaft Removal)
Heat Insulation Plate [A] (see Engine Removal in the
Engine Removal/Installation chapter)
Place a container under the coolant dr ...