Kawasaki Ninja Service Manual: Muffler Body Removal

Kawasaki Ninja Service Manual / Engine Top End / Muffler / Muffler Body Removal

Remove: Bolts [A] Muffler Body Cover [B]

Muffler Body Removal

Loosen the muffler body clamp bolt [A].
Remove the muffler body mounting bolt [B], and pull out the muffler body [C] backward from the premuffler chamber.

Muffler Body Removal

Muffler

WARNINGThe muffler can become extremely hot during normal operation and cause severe burns. Do not remove the muffler while it is hot. ...

Muffler Body Installation

Replace the muffler body gasket [A] with a new one. Install the muffler body gasket to the premuffler chamber [B] until it is bottomed so that the chamfer side faces premuffler chamber. Ins ...

Other materials:

Wiring Diagram (Other than US, CA and CAL with KIBS Models)
ZX1000KC ZX1000KD ...

Charging Voltage Inspection
Check the battery condition (see Charging Condition Inspection). Warm up the engine to obtain actual alternator operating conditions. Remove the front seat (see Front Seat Removal in the Frame chapter). Check that the ignition switch is turned off, and connect the hand tester [A] to t ...

Alternator Inspection
There are three types of alternator failures: short, open (wire burned out), or loss in rotor magnetism. A short or open in one of the coil wires will result in either a low output, or no output at all. A loss in rotor magnetism, which may be caused by dropping or hitting the alternator, by leav ...