Kawasaki Ninja Service Manual: Muffler Body Removal

Kawasaki Ninja Service Manual / Engine Top End / Muffler / Muffler Body Removal

Remove: Bolts [A] Muffler Body Cover [B]

Muffler Body Removal

Loosen the muffler body clamp bolt [A].
Remove the muffler body mounting bolt [B], and pull out the muffler body [C] backward from the premuffler chamber.

Muffler Body Removal

Muffler

WARNINGThe muffler can become extremely hot during normal operation and cause severe burns. Do not remove the muffler while it is hot. ...

Muffler Body Installation

Replace the muffler body gasket [A] with a new one. Install the muffler body gasket to the premuffler chamber [B] until it is bottomed so that the chamfer side faces premuffler chamber. Ins ...

Other materials:

Wiring Diagram (US, CA and CAL with KIBS Models)
ZX1000KC ZX1000KD ...

Premuffler Chamber Removal
Remove: Muffler Body (see Muffler Body Removal) Right Lower Fairing (see Lower Fairing Removal in the Frame chapter) Front Seat (see Front Seat Removal in the Frame chapter) Oxygen Sensor (Equipped Models) (see Oxygen Sensor Removal (Equipped Models) in the Electrical System chapter ...

Evaporative Emission Control System Inspection (CAL and SEA-B1 Models)
Inspect the canister as follows. Remove the upper fairing assembly (see Upper Fairing Assembly Removal in the Frame chapter). Remove the canister [A]. Visually inspect the canister for cracks or other damage. If the canister has any cracks or bad damage, replace it with a new one. NO ...