| WARNING The muffler can become extremely hot during normal operation and cause severe burns. Do not remove the muffler while it is hot. |
Throttle Body Assy Holder Installation
Muffler Body RemovalReplacement Parts
Replacement parts must be KAWASAKI genuine or
recommended by KAWASAKI. Gaskets, O-rings, oil seals,
grease seals, circlips, cotter pins or self-locking nuts must
be replaced with new ones whenever disassembled.
Assembly Order
In most cases assembly order is the reverse of disassembly,
howe ...
Muffler Body Installation
Replace the muffler body gasket [A] with a new one.
Install the muffler body gasket to the premuffler chamber
[B] until it is bottomed so that the chamfer side faces premuffler
chamber.
Install the muffler body clamp [C] as shown in the figure.
Insert the projection [D] into the slot [ ...
General Lubrication
Lubricate the points shown below,
with either motor oil or regular grease,
in accordance with the Periodic Maintenance
Chart or whenever the vehicle
has been operated under wet or rainy
conditions.
Before lubricating each part, clean off
any rusty spots with rust remover and
wipe off any g ...