Currently two types of repair for tubeless tires have come into wide use. One type is called a temporary (external) repair which can be carried out without removing the tire from the rim, and the other type is called permanent (internal) repair which requires tire removal. It is generally understood that higher running durability is obtained by permanent (internal) repairs than by temporary (external) ones.
Also, permanent (internal) repairs have the advantage of permitting a thorough examination for secondary damage not visible from external inspection of the tire. For these reasons, Kawasaki does not recommend temporary (external) repair. Only appropriate permanent (internal) repairs are recommended. Repair methods may vary slightly from make to make. Follow the repair methods indicated by the manufacturer of the repair tools and materials so that safe results can be obtained.
Tire Installation
Hub BearingOxygen Sensor Removal (Equipped Models)
Remove:
Fuel Tank (see Fuel Tank Removal in the Fuel System
(DFI) chapter)
Right Lower Fairing (see Lower Fairing Removal in the
Frame chapter)
Disconnect the oxygen sensor lead connector [A].
NOTICE
Do not pull strongly, twist, or bend the oxygen sensor
lead. This may cause the wi ...
Rear Frame Front Removal
Remove:
Rear Frame Rear (see Rear Frame Rear Removal)
Rear Fender Front (see Rear Fender Front Removal)
Rear Footpeg Bracket Bolts [A]
Rear Footpeg Bracket [B]
Rear Frame Front Bolts [C]
Left Rear Frame Front [D]
Remove:
Rear Footpeg Bracket Bolts [A]
Rear Footpeg Bracke ...
Crankshaft Side Clearance Inspection
Insert a thickness gauge [A] between the thrust washer
[B] on the crankcase and the crank web [C] at the #3 main
journal to determine clearance.
If the clearance exceeds the service limit, replace the
thrust washers as a set and check the width of the crankshaft
#3 main journal.
Cra ...