Kawasaki Ninja Service Manual: Special Tools

Kawasaki Ninja Service Manual / Self-Diagnosis System / Special Tools

Fork Oil Level Gauge: 57001-1290


Vacuum Gauge: 57001-1369


Hand Tester: 57001-1394


Throttle Sensor Setting Adapter #1: 57001-1400


Peak Voltage Adapter: 57001-1415


Needle Adapter Set: 57001-1457


Throttle Sensor Setting Adapter: 57001-1538


Measuring Adapter: 57001-1700


Self-Diagnosis System
Specifications ...

Self-Diagnosis
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Other materials:

Stick Coil Primary Peak Voltage Inspection
NOTE Be sure the battery is fully charged. Remove the stick coils (see Stick Coil Removal). Do not remove the spark plugs. Connect the ECU to the harness. Measure the primary peak voltage as follows. Install the new spark plug [A] into each stick coil [B], and ground them onto ...

Brake Fluid Leak (Brake Hose and Pipe) Inspection
For KIBS equipped models, remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter). Apply the brake lever or pedal and inspect the brake fluid leak from the brake hoses [A], pipes (KIBS equipped models) [B] and fittings [C]. If the brake fluid leaked from any posit ...

Shift Fork Guide Pin/Drum Groove Wear Inspection
Measure the diameter of each shift fork guide pin [A], and measure the width [B] of each shift drum groove. If the guide pin on any shift fork is less than the service limit, the fork must be replaced. Shift Fork Guide Pin Diameter Standard: 6.9 7.0 mm (0.272 0.276 in.) Service Limit: ...