Kawasaki Ninja Service Manual: Steering Stem Bearing Lubrication

Kawasaki Ninja Service Manual / Periodic Maintenance / Periodic Maintenance Procedures / Steering / Steering Stem Bearing Lubrication

Remove the steering stem (see Stem, Stem Bearing Removal in the Steering chapter).
Using a high flash-point solvent, wash the upper and lower ball bearings [A] in the cages.
Wipe the upper and lower outer races which are press -fitted into the head pipe to clean off grease and dirt.
Visually check the outer races and the ball bearings.

Replace the bearing assemblies if they show wear or damage.

Pack the upper and lower ball bearings in the cages with grease, and apply a light coat of grease to the upper and lower outer races.
Install the steering stem (see Stem, Stem Bearing Installation in the Steering chapter).
Adjust the steering (see Steering Play Adjustment).

Steering Stem Bearing Lubrication

Steering Play Adjustment

Remove: Steering Stem Head with Handlebars (see Handlebar Removal in the Steering chapter). Bend the claws [A] of the claw washer [B] straighten. Remove: Steering Stem Locknut [C] Claw ...

Steering Damper Oil Leak Inspection

Visually inspect the steering damper [A] for oil leakage. If the oil leakage is found on it, replace the steering damper with a new one (see Steering Damper Removal/ Installation in the Steeri ...

Other materials:

Crankshaft Sensor Inspection
Disconnect the crankshaft sensor lead connector (see Crankshaft Sensor Removal). Set the hand tester [A] to the × 10 Ω range and connect it to the crankshaft sensor lead connector [B]. Special Tool - Hand Tester: 57001-1394 Crankshaft Sensor Resistance Connections: Meter (+ ...

Meter Operation Inspection
Check 1-1: Switching Inspection Turn the ignition switch to ON and check the following. The all LCD segments [A] appear for 3 seconds. The warning indicator light (Red LED) [B] goes on for 3 seconds and then goes off in a moment after that goes off. The warning indicator light (Yellow LED ...

Cylinder Head Warp Inspection
Clean the cylinder head. Lay a straightedge across the lower surface of the cylinder head at several positions. Use a thickness gauge [A] to measure the space between the straightedge [B] and the head. Cylinder Head Warp Standard: – – – Service Limit: 0.05 mm (0.0020 in.) ...