
1. Hold the water hose [A]. Insert the tab into the slot.
2. Hold the water hose [B]. Insert the tab into the slot.
3. Water Hose Fitting on Cylinder Head
4. Heat Insulation Rubber Plate
5. Run the crankshaft sensor lead and the oil pressure switch lead into the slot, and hook the slot on the grommet of the crankshaft sensor [C].
6. Right Heat Insulation Rubber Plate
7. Run the crankshaft sensor lead to inside of the rubber plate.
8. Run the water hose [D], and hook the water hose clamp screw [E].
9. Insert the tabs into the slots.
10. Place this portion to inside of the right heat insulation rubber plate.
11. Thermostat
12. Run the gear position switch lead here.
13. Insert the tabs into the slots.
14. Left Heat Insulation Rubber Plate
Engine No. ZXT00JE003023
Troubleshooting GuideCatalytic Converter
This motorcycle is equipped with a
catalytic converter in the exhaust system.
The converter reacts with carbonmonoxide,
hydrocarbons and nitrogen
oxides to convert them into carbon
dioxide, water, nitrogen and oxygen resulting
in much cleaner exhaust gases
to be discharged into the atmosphe ...
Fuel Tank Cleaning
WARNINGGasoline and low flash-point solvents can
be
flammable and/or explosive and cause severe
burns. Clean the tank in a well-ventilated area, and
take care that there are no sparks or flame anywhere
near the working area. Do not use gasoline
or low flash-point solvents t ...
Throttle Control System Inspection
Check the throttle grip free play [A].
If the free play is incorrect, adjust the throttle cables.
Throttle Grip Free Play
Standard: 2 3 mm (0.08
0.12 in.)
Check that the throttle grip [B] moves smoothly from full
open to close, and the throttle closes quickly and completely
by the ...