Kawasaki Ninja Service Manual: Exhaust Butterfly Valve Actuator Removal

Kawasaki Ninja Service Manual / Self-Diagnosis System / Exhaust Butterfly Valve Actuator (Service Code 63) / Exhaust Butterfly Valve Actuator Removal

NOTICE

Never drop the exhaust butterfly valve actuator especially on a hard surface. Such a shock to the actuator can damage it.

Exhaust Butterfly Valve Actuator Removal


Exhaust Butterfly Valve Actuator Removal


Exhaust Butterfly Valve Actuator Removal


Exhaust Butterfly Valve Actuator Removal


NOTICE

If the pulley bolt is removed without holding, the actuator damage will occur.

Exhaust Butterfly Valve Actuator (Service Code 63)
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Exhaust Butterfly Valve Actuator Installation
Install the pulley [A] on the actuator so that the hole side [B] align with the groove [C] on the shaft. Make sure that the groove on the shaft is pointing toward the center of the screw [D]. ...

Other materials:

Crankcase Halves Assembly
Install: Crankshaft (see Crankshaft Installation) Connecting Rods (see Connecting Rod Installation) Using a cleaning fluid, clean off any oil or dirt on the mating surface of the crankcase halves. Apply liquid gasket to the mating surface of the lower crankcase half as shown in the fi ...

Water Temperature Sensor Removal/Installation
NOTICE Never drop the water temperature sensor especially on a hard surface. Such a shock to the sensor can damage it. Remove the throttle body assy (see Throttle Body Assy Removal in the Fuel System (DFI) chapter). Drain the coolant (see Coolant Change in the Periodic Maintenance c ...

Lower Fairing Removal
Remove the quick rivets [A]. Remove: Quick Rivets [A] Bolts [B] Pull up the core by the flat-head screwdriver (–), and then remove the quick rivet. Clear the hook portions on the upper edges [C] from the slots, and remove the left lower fairing [D]. While pulling down ...