Kawasaki Ninja Service Manual: Exhaust Butterfly Valve Actuator Removal

Kawasaki Ninja Service Manual / Self-Diagnosis System / Exhaust Butterfly Valve Actuator (Service Code 63) / Exhaust Butterfly Valve Actuator Removal

NOTICE

Never drop the exhaust butterfly valve actuator especially on a hard surface. Such a shock to the actuator can damage it.

Exhaust Butterfly Valve Actuator Removal


Exhaust Butterfly Valve Actuator Removal


Exhaust Butterfly Valve Actuator Removal


Exhaust Butterfly Valve Actuator Removal


NOTICE

If the pulley bolt is removed without holding, the actuator damage will occur.

Exhaust Butterfly Valve Actuator (Service Code 63)
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Exhaust Butterfly Valve Actuator Installation
Install the pulley [A] on the actuator so that the hole side [B] align with the groove [C] on the shaft. Make sure that the groove on the shaft is pointing toward the center of the screw [D]. ...

Other materials:

Air Switching Valve
Air Switching Valve Operation Test Refer to the Air Suction System Damage Inspection in the Periodic Maintenance chapter. Air Switching Valve Unit Test Remove the air switching valve (see Air Switching Valve Removal in the Engine Top End chapter). Set the hand tester [A] to the × 1 ...

Air Suction Valve Installation
Install the air suction valve so that opening [A] of the reed faces downward. Apply a non-permanent locking agent to the threads of the air suction valve cover bolts [A], and tighten them. Torque - Air Suction Valve Cover Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb) ...

Lights and Switches Operation Inspection
First Step Set the gear position in the neutral position. Turn the ignition switch to ON. The following lights should go on according to below table. If the following light does not go on, inspect the meter unit (see Meter Unit Inspection in the Electrical System chapter). ...