Kawasaki Ninja Service Manual: Exhaust Butterfly Valve Actuator Removal

Kawasaki Ninja Service Manual / Self-Diagnosis System / Exhaust Butterfly Valve Actuator (Service Code 63) / Exhaust Butterfly Valve Actuator Removal

NOTICE

Never drop the exhaust butterfly valve actuator especially on a hard surface. Such a shock to the actuator can damage it.

Exhaust Butterfly Valve Actuator Removal


Exhaust Butterfly Valve Actuator Removal


Exhaust Butterfly Valve Actuator Removal


Exhaust Butterfly Valve Actuator Removal


NOTICE

If the pulley bolt is removed without holding, the actuator damage will occur.

Exhaust Butterfly Valve Actuator (Service Code 63)
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Exhaust Butterfly Valve Actuator Installation
Install the pulley [A] on the actuator so that the hole side [B] align with the groove [C] on the shaft. Make sure that the groove on the shaft is pointing toward the center of the screw [D]. ...

Other materials:

Air Intake Duct Disassembly (Other than US, CA and CAL Models)
Remove: Air Intake Duct (see Air Intake Duct Removal) Seal [A] and Screen [B] Turn the air intake valve actuator [C] counterclockwise (90°). Remove the shaft [A] of the air intake valve actuator. Remove: Pad [A] Screws [B] Air Intake Valve [C] ...

Fuel Level Warning Indicator Light
: The fuel level warning indicators are activated when approximately 3.8 L (1.0 US gal) of fuel remains as follows: For models without KIBS: A. Fuel Level Warning Indicator Light B. “FUEL” Indication The fuel level warning indicator light ( ) goes on and “FUEL” blinks in the ...

Idle Speed Control Valve Actuator Installation
Replace the O-ring [A] with a new one. Apply engine oil to the new O-ring. Install the idle speed control valve [A] as shown in the figure. 10° [B] Tighten: Torque - Idle Speed Control Valve Actuator Retainer Screws: 2.06 N·m (0.21 kgf·m, 18 in·lb) Install th ...