Generally, when installing a part with several bolts, nuts, or screws, start them all in their holes and tighten them to a snug fit. Then tighten them according to the specified sequence to prevent case warpage or deformation which can lead to malfunction. Conversely when loosening the bolts, nuts, or screws, first loosen all of them by about a quarter turn and then remove them. If the specified tightening sequence is not indicated, tighten the fasteners alternating diagonally.
Tightening Torque
Incorrect torque applied to a bolt, nut, or screw may lead to serious damage. Tighten fasteners to the specified torque using a good quality torque wrench.
Replacement Parts
ForceTie-Rod and Rocker Arm Bearing Installation
Replace the needle bearings [A] and oil seals with new
ones.
Apply plenty of grease to the lips of the oil seals.
Install the needle bearings and oil seals position as shown
in the figure.
Screw the needle bearing driver into the driver holder.
Insert the needle bearing driver into th ...
Spring Plate Free Play Measurement
Insufficient clutch free play will cause the engine braking
effect to be more sudden, resulting in rear wheel hop. On
the other hand, if the free play is excessive, the clutch lever
may feel “spongy” or pulsate when pulled.
Hold an extra drive shaft in a vise and install the following
c ...
Ignition Switch/Steering Lock
This is a three-position, key-operated
switch. The key can be removed from
the switch when it is in the OFF or
LOCK position.
A. Ignition Switch/Steering Lock
B. ON position
C. OFF position
D. LOCK position
NOTE
The tail, city and license plate lights
are on whenever the ignition key i ...